Pelletizing Plant Recycling System (Complete Recycling Plant)
Integrated plastic recycling machine manufacturer – Sai Machine Tools
Sai Machine Tools Pvt Ltd makes an exquisite line of plastic recycling equipment.
Shrader
The first component of our recycling plant that the material encounters after being in the feeder is a shredder. The shredder is fully automatic and can process pipes and profiles up to 450 mm in diameter.
Shredder Special Features
- Can process pipes up to 450 mm diameter pipes without pre-cutting.
- Bundles of small diameter pipes & profiles can be fed
- Fully automatic
- Low power consumption
- Accurate safety systems
Conveyor
The transfer of material amid these structures happened through convenient, thick, durable and low power consuming conveyors
Conveyor Special Features
- Conveyor Belt Thickness
- With 12 cleats of 50mm Height
- Mild Steel, Fabrication Covers Fitted Caster To Move it Easily
- 2 HP (1.5 KW) geared Motor
Grinder
A grinder is then – used on the end product of the shredding process to turn it into reusable grind.
Grinder Special Features
- 25 HP Electric Motor
- 500mm x 6 blade
- Fitted with 10 mm diameter hole, bottom screen & starter.
The Best Choice
For Your Plastic Recycling
- The star cast in the recycling system is our pelletizing plant machine. The machine adopts a specially in – house designed screw design and different configurations, which makes it suitable for processing the plastic material of your need such as PP, PE, PVC, etc.
- Our screws range from diameters of 95 – 120 mm and give out outputs ranging from 250 – 400 kg/hr.
- We make two variants of pelletizing machines – Strand Pelletizer and Die Face Cutter.
- Our machines can be designed as a single-stage machine or as a two-stage Mother – Baby Type machine with a side feeder
Designed to make the most stable
pellets out of your plastic waste
- The machine is fully automatic. It has one click starts and stops for easy operation.
- The machine is designed to be very safe and to consume less power.
- The gearbox is specially designed to make low noise and ensure smooth operation.
- The motors attached are high powered to ensure high speed.
- The machine comes with a highly advanced human – machine interface to smooth operation control and troubleshooting.
- The operation of the machine is closed system and the machine removes moisture and exhaust to ensure that there are no impurities.
- The end products – pellets are stable, uniform, excellent quality and easy to stick.
- Sai Machine Tools also provides clients with shredder, conveyor, grinder and pelletizing machines individually
Look no further than Sai Machine Tools Pvt Ltd
Our pipe plants which are made of the best possible material facilitate processes to ensure top-notch quality products. Our plastic recycling plant is more than just a production facility. It’s a testament to our commitment to innovation, sustainability and excellence. With our new plastic recycling plant, we’re better equipped than anyone else to meet the needs of our customers.
RECYCLING MACHINE
HIGHLIGHTS
Screw diameter:
95/35 mm, 100 mm, 120/30 mm, 120/36 mm
Output capacity:
250 kg/hr-400 kg/hr (max.)
Recycling plant single stage
Model | SCREW DIA (MM) | LD RATIO | MOTOR (HP) | PELLETIZER (STRAND/DFC) | OUTPUT (KG/HR) | VENT IN BARREL | SIDE FEEDER WITH CONVEYOR |
SMT-95/35 REC-250 | 95/35 | 35:1 | 75 | STRAND PELLETIZER | 250 | AVAILABLE | AVAILABLE |
SMT-95/35 REC-DFC-250 | 95/35 | 35:1 | 75 | DIE FACE CUTTER | 250 | AVAILABLE | AVAILABLE |
SMT-100 REC-150 | 100 | 28:1 | 60 | STRAND PELLETIZER | 150 | NA | NA |
SMT-100 REC-DFC-150 | 100 | 28:1 | 60 | DIE FACE CUTTER | 150 | NA | NA |
SMT-120/30 REC 300 | 120/30 | 30:1 | 100 | STRAND PELLETIZER | 300 | AVAILABLE | AVAILABLE |
SMT-120/30 REC-DFC- 300 | 120/30 | 30:1 | 100 | DIE FACE CUTTER | 300 | AVAILABLE | AVAILABLE |
SMT-120/36 REC-400 | 120/36 | 36:1 | 100 | STRAND PELLETIZER | 400 | AVAILABLE | AVAILABLE |
SMT-120/36 REC-DFC-400 | 120/36 | 36:1 | 100 | DIE FACE CUTTER | 400 | AVAILABLE | AVAILABLE |
Recycling plant Mother Baby Type
Model | SCREW DIA (MM) | LD RATIO | MOTOR (HP) | PELLETIZER (STRAND/DFC) | OUTPUT (KG/HR) | VENT IN BARREL | SIDE FEEDER WITH CONVEYOR |
SMT-95X100 REC-250 | 95x100 | 35:1 | 75+20 | STRAND PELLETIZER | 250 | AVAILABLE | AVAILABLE |
SMT-95X100 REC-DFC-250 | 95x100 | 35:1 | 75+20 | DIE FACE CUTTER | 250 | AVAILABLE | AVAILABLE |
SMT-120/30X120 REC 350 | 120x30x120 | 30:1 | 100 | STRAND PELLETIZER | 350 | AVAILABLE | AVAILABLE |
SMT-120/30X120 REC-DFC- 350 | 120x30x120 | 30:1 | 100 | DIE FACE CUTTER | 350 | AVAILABLE | AVAILABLE |
SMT-120/36X120 REC-500 | 120x36x120 | 36:1 | 100 | STRAND PELLETIZER | 500 | AVAILABLE | AVAILABLE |
SMT-120/36X120 REC-DFC-500 | 120x36x120 | 36:1 | 100 | DIE FACE CUTTER | 500 | AVAILABLE | AVAILABLE |
Why Choose Sai Machine Tools Recycling Plant
- Reasons to select Sai Machine Tools for plastic recycling equipment.
We are a multi-faceted plastic recycling solution provider from shredding to pelletizing with output of 250-400kg/hr. Our solution can process all different types of plastic waste; PP, PE and PVC, these systems will manage this plastic waste efficiently. - What type of plastic waste can your shredder shred?
Our heavy duty plastic shredder can shred pipes up to 450mm in diameter, no need to pre-cut any bundled profiles. Our shredder easily shreds all common plastic waste automatically while using less power. - How does your recycling system provide a safe recycling process?
Safety systems using accurate and precise technology is included in all of our machines with inbuilt emergency stop and overload protection. All machines operate in a fully enclosed operation, thus reducing the risk of injury while shredding and granulating. - What makes your pelletizing machine so unique?
Our special pelletizing machine will give you 250-400kg/hr of uniform pellet output. We have made special screws ( 95-120mm) to obtain high quality pellets while removing moisture and dirt using a fully enclosed system. - What pelletizing options do you have for customers?
We can provide strand pelletizers or die face cutters in either single stage or two-machine mother-baby configurations which can be customized to satisfy your production requirements. - How energy efficient are your recycling machines?
Our systems were designed to be as sustainable as possible by using energy efficient motors (2HP conveyors) and optimized systems. The gearboxes operate smoothly and quietly with very little energy use. - How to Change my Photo from Admin Dashboard?
Far far away, behind the word mountains, far from the countries Vokalia and Consonantia, there live the blind texts. Separated they live in Bookmarksgrove right at the coast - Can individual components of the recycling system be purchased?
Yes, we can sell our shredders, conveyors, grinders and pelletizers individually. Clients can purchase full systems or particular machines based on their needs. - What is the output quality of your recycled pellets?
With our sophisticated technological capability you can achieve processed material that is stable and uniform without moisture or contaminants. You receive high quality material which can easily be reused. - How automated is the process?
Our entire process is completely automated and is operated with one-click via advanced HMI controls. Within the process we have states that consecutively flow together from shredding to grinding and pelletizing. - What after-sales support do you provide?
Far far away, behind the word mountains, far from the countries Vokalia and Consonantia, there live the blind texts. Separated they live in Bookmarksgrove right at the coast - How to Change my Photo from Admin Dashboard?
We provide complete installation and operator training and all relevant technical support. We also work with the clients to optimize the performance of the machines on their specific recycling applications. - What maintenance do your machines need?
Our assumes that all our machines are designed to withstand heavy duty production and therefore will require very little maintenance. Our robust designs promote longevity with little more than cleaning and basic servicing. - How do you process different plastics?
Our advanced screw designs have been developed to process a wide variety of plastics—such as PP, PE, and PVC—with ease. The adaptable systems suited to the different physical properties of the materials and waste forms allow for smooth and optimized performance every time. - What makes your shredder unique?
You would not have to pre-cut with our shredder! We can shred a large 450mm pipe, or safely and automatically shred a bundled profile without any pre-cutting at all. It is also run very efficiently; therefore the cost of running the machines is cheap, saving you on capital without losing any power. - What is the difference in the quality of your pellets?
Our closed-loop system comes with moisture removal; therefore, the pellets come out perfectly dry, with zero contamination. Our temperatures, from the moment the feed comes into contact with the to the moment the pellet is produced have very little fluctuation–ensuring consistent pellet size, and excellent melt flow - Why choose Sai Machine Tools?
Innovation + reliability. Our high-performance recycling systems are purpose built and engineered for reliability. Sai Machine tools has a strong commitment to durability and sustainability. That is why companies from every side of India choose to partner with Sai Machine Tools for recycling solutions.
